DSI’s PBL® BYPASS SYSTEM was activated using the Fast Ball in a heavy mud weight scenario in Mexico’s South region and allowed pumping an innovative mud lubricant containing glass beads which helps to reduce torque and drag while drilling or running the casing

Overview

A major service company working in Mexico requested a 6-3/4” DSI PBL® bypass system to be used in a directional BHA with special logging requirements. In this application, an innovative additive would be displaced in the mud system at the end of the run in order to reduce the torque and drag while running the casing to TD. This lubricant is made of solid, tempered and hardened glass beads that work as small bearings which would not break even under extreme compression.

This additive brings many benefits to the operation such as preventing differential sticking, mud system lubrication greatly reducing the torque and drag in deviated wells either while drilling or running the casing down.

Solution

The best solution for pumping down this mud additive without taking any risk of BHA damage is to have the PBL tool in place. The tool was activated at 6,328m using the fast ball, and activation was confirmed in a short period of time (a little over 40 minutes). Then, 10m3 of lubricant pill with a concentration of 30kg/m3 and 500–800 microns were pumped at 300GPM and 1,700psi.

Conclusion & Recommendation

Reduce rig time and perform best drilling practices by using the PBL® bypass system for pumping lubrication material that significantly reduces torque and drag while setting down the casing.

Key facts

Whoops! There was an error.
Whoops \ Exception \ ErrorException (E_WARNING)
Undefined array key "text" Whoops\Exception\ErrorException thrown with message "Undefined array key "text"" Stacktrace: #7 Whoops\Exception\ErrorException in /home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php:35 #6 Whoops\Run:handleError in /home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php:35 #5 include in /home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/src/Tools/Helper.php:9 #4 Probots\Tools\Helper:includePartial in /home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/functions/helpers.php:5 #3 loadPartial in /home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/single-post.php:8 #2 include in /home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-includes/template-loader.php:106 #1 require_once in /home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-blog-header.php:19 #0 require in /home/dsipbl/public_html/dev.dsi-pbl.com/index.php:17
Stack frames (8)
7
Whoops\Exception\ErrorException
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php35
6
Whoops\Run handleError
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php35
5
include
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/src/Tools/Helper.php9
4
Probots\Tools\Helper includePartial
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/functions/helpers.php5
3
loadPartial
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/single-post.php8
2
include
/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-includes/template-loader.php106
1
require_once
/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-blog-header.php19
0
require
/home/dsipbl/public_html/dev.dsi-pbl.com/index.php17
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php
<div class="newsdetail-facts bg-grey-middle u-pb">
 
 
<?php if ($headline) : ?>
    <div class="newsdetail-facts-header">
        <?php
            loadpartial('html-cols', ['html_left' => $headlineHtml, 'flavor' => ['secondhiddenonmobile']]);
        ?>
    </div>
<?php endif; ?>
 
 
<div class="newsdetail-facts-boxes bg-white">
 
    <?php foreach ($facts as $fact) : ?>
        <?php
            $hiddenmobile = (isset($fact['hiddenmobile']) && $fact['hiddenmobile']);
        ?>
        <div class="newsdetail-facts-fact <?= $hiddenmobile ? 'u-hidden u-block@sm' : '' ?>">
            <span class="f-h2"><?= $fact['text']; ?></span>
        </div>
    <?php endforeach; ?>
</div>
 
 
</div>
 
Arguments
  1. "Undefined array key "text""
    
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php
<div class="newsdetail-facts bg-grey-middle u-pb">
 
 
<?php if ($headline) : ?>
    <div class="newsdetail-facts-header">
        <?php
            loadpartial('html-cols', ['html_left' => $headlineHtml, 'flavor' => ['secondhiddenonmobile']]);
        ?>
    </div>
<?php endif; ?>
 
 
<div class="newsdetail-facts-boxes bg-white">
 
    <?php foreach ($facts as $fact) : ?>
        <?php
            $hiddenmobile = (isset($fact['hiddenmobile']) && $fact['hiddenmobile']);
        ?>
        <div class="newsdetail-facts-fact <?= $hiddenmobile ? 'u-hidden u-block@sm' : '' ?>">
            <span class="f-h2"><?= $fact['text']; ?></span>
        </div>
    <?php endforeach; ?>
</div>
 
 
</div>
 
Arguments
  1. 2
    
  2. "Undefined array key "text""
    
  3. "/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php"
    
  4. 35
    
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/src/Tools/Helper.php
<?php
namespace Probots\Tools;
 
class Helper
{
    public static function includePartial($file, $data = [])
    {
        extract($data);
        include(sprintf('%s/includes/partials/%s.php', get_template_directory(), $file));
    }
 
    public static function loadPartial($file, $data = [])
    {
        ob_start();
        extract($data);
        include(sprintf('%s/includes/partials/%s.php', get_template_directory(), $file));
        return ob_get_clean();
    }
 
    public static function includeBlock($file, $data = [])
    {
        extract($data);
        include(sprintf('%s/includes/blocks/%s.php', get_template_directory(), $file));
    }
 
    public static function includeAsset($name = '')
    {
        include(sprintf('%s/assets/%s', get_template_directory(), $name));
    }
 
    public static function getAssetUrl($name = '')
    {
        return sprintf('%s/assets/%s', get_template_directory_uri(), $name);
    }
 
    public static function getTplPath($file = '')
    {
        return sprintf('%s/%s', get_template_directory(), $file);
    }
 
Arguments
  1. "/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/includes/partials/newssingle/news-facts.php"
    
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/class/functions/helpers.php
<?php
if (!function_exists('loadPartial')) {
    function loadPartial($name, $data = [])
    {
        \Probots\Tools\Helper::includePartial($name, $data);
    }
}
 
if (!function_exists('assetUrl')) {
    function assetUrl($name)
    {
        return \Probots\Tools\Helper::getAssetUrl($name);
    }
}
 
 
if (!function_exists('loadSvg')) {
    function loadSvg($name)
    {
        include(get_template_directory() . '/assets/' . $name . '.svg');
    }
}
 
if (!function_exists('clearPhoneNumber')) {
    function clearPhoneNumber($number)
    {
        $plus = preg_match('/^(\+)/', $number)?"+":"";
        $number = preg_replace('/[^0-9]/', '', $number);
        return $plus.$number;
    }
}
 
if (!function_exists('isDaylight')) {
    function isDaylight()
    {
        $time = date("H");
        return !($time >= 18 || $time <= 6);
    }
}
 
Arguments
  1. "newssingle/news-facts"
    
  2. []
    
/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/single-post.php
<?php
$logoType = 'red_pbl';
get_header();
?>
 
<?php loadpartial('newssingle/news-head', []); ?>
<?php loadpartial('newssingle/news-gallery', []); ?>
<?php loadpartial('newssingle/news-facts', []); ?>
 
<?php
get_footer();
?>
 
Arguments
  1. "newssingle/news-facts"
    
  2. []
    
/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-includes/template-loader.php
            }
 
            break;
        }
    }
 
    if ( ! $template ) {
        $template = get_index_template();
    }
 
    /**
     * Filters the path of the current template before including it.
     *
     * @since 3.0.0
     *
     * @param string $template The path of the template to include.
     */
    $template = apply_filters( 'template_include', $template );
    if ( $template ) {
        include $template;
    } elseif ( current_user_can( 'switch_themes' ) ) {
        $theme = wp_get_theme();
        if ( $theme->errors() ) {
            wp_die( $theme->errors() );
        }
    }
    return;
}
 
Arguments
  1. "/home/dsipbl/public_html/dev.dsi-pbl.com/content/themes/dsi/single-post.php"
    
/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-blog-header.php
<?php
/**
 * Loads the WordPress environment and template.
 *
 * @package WordPress
 */
 
if ( ! isset( $wp_did_header ) ) {
 
    $wp_did_header = true;
 
    // Load the WordPress library.
    require_once __DIR__ . '/wp-load.php';
 
    // Set up the WordPress query.
    wp();
 
    // Load the theme template.
    require_once ABSPATH . WPINC . '/template-loader.php';
 
}
 
Arguments
  1. "/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-includes/template-loader.php"
    
/home/dsipbl/public_html/dev.dsi-pbl.com/index.php
<?php
/**
 * Front to the WordPress application. This file doesn't do anything, but loads
 * wp-blog-header.php which does and tells WordPress to load the theme.
 *
 * @package WordPress
 */
 
/**
 * Tells WordPress to load the WordPress theme and output it.
 *
 * @var bool
 */
define('WP_USE_THEMES', true);
 
/** Loads the WordPress Environment and Template */
require( dirname( __FILE__ ) . '/wp/wp-blog-header.php' );
Arguments
  1. "/home/dsipbl/public_html/dev.dsi-pbl.com/wp/wp-blog-header.php"
    

Environment & details:

empty
empty
empty
empty
empty
Key Value
SERVER_SOFTWARE
"Apache"
REQUEST_URI
"/2022/11/30/dsis-pbl-bypass-system-was-activated-using-the-fast-ball-in-a-heavy-mud-weight-scenario-in-mexicos-south-region-and-allowed-pumping-an-innovative-mud-lubricant-containing-glass/"
USER
"dsipbl"
HOME
"/home/dsipbl"
SCRIPT_NAME
"/index.php"
QUERY_STRING
""
REQUEST_METHOD
"GET"
SERVER_PROTOCOL
"HTTP/2.0"
GATEWAY_INTERFACE
"CGI/1.1"
REDIRECT_URL
"/2022/11/30/dsis-pbl-bypass-system-was-activated-using-the-fast-ball-in-a-heavy-mud-weight-scenario-in-mexicos-south-region-and-allowed-pumping-an-innovative-mud-lubricant-containing-glass/"
REMOTE_PORT
"4859"
SCRIPT_FILENAME
"/home/dsipbl/public_html/dev.dsi-pbl.com/index.php"
SERVER_ADMIN
"webmaster@dev.dsi-pbl.com"
CONTEXT_DOCUMENT_ROOT
"/home/dsipbl/public_html/dev.dsi-pbl.com"
CONTEXT_PREFIX
""
REQUEST_SCHEME
"https"
DOCUMENT_ROOT
"/home/dsipbl/public_html/dev.dsi-pbl.com"
REMOTE_ADDR
"18.119.124.248"
SERVER_PORT
"443"
SERVER_ADDR
"192.168.209.158"
SERVER_NAME
"dev.dsi-pbl.com"
SERVER_SIGNATURE
""
PATH
"/usr/local/jdk/bin:/usr/kerberos/sbin:/usr/kerberos/bin:/usr/local/sbin:/usr/local/bin:/sbin:/bin:/usr/sbin:/usr/bin:/usr/X11R6/bin:/usr/local/bin:/usr/X11R6/bin:/root/bin:/opt/bin"
HTTP_HOST
"dev.dsi-pbl.com"
HTTP_REFERER
"https://dev.dsi-pbl.com/2022/11/30/dsis-pbl-bypass-system-was-activated-using-the-fast-ball-in-a-heavy-mud-weight-scenario-in-mexicos-south-region-and-allowed-pumping-an-innovative-mud-lubricant-containing-glass"
HTTP_ACCEPT_ENCODING
"gzip, br, zstd, deflate"
HTTP_USER_AGENT
"Mozilla/5.0 AppleWebKit/537.36 (KHTML, like Gecko; compatible; ClaudeBot/1.0; +claudebot@anthropic.com)"
HTTP_ACCEPT
"*/*"
proxy-nokeepalive
"1"
H2_STREAM_TAG
"61986-1567-5"
H2_STREAM_ID
"5"
H2_PUSHED_ON
""
H2_PUSHED
""
H2_PUSH
"off"
H2PUSH
"off"
HTTP2
"on"
SSL_TLS_SNI
"dev.dsi-pbl.com"
HTTPS
"on"
HTTP_AUTHORIZATION
""
UNIQUE_ID
"ZukAc-JWEQybhRptJl1hOQAARRc"
REDIRECT_STATUS
"200"
REDIRECT_H2_STREAM_TAG
"61986-1567-5"
REDIRECT_H2_STREAM_ID
"5"
REDIRECT_H2_PUSHED_ON
""
REDIRECT_H2_PUSHED
""
REDIRECT_H2_PUSH
"off"
REDIRECT_H2PUSH
"off"
REDIRECT_HTTP2
"on"
REDIRECT_SSL_TLS_SNI
"dev.dsi-pbl.com"
REDIRECT_HTTPS
"on"
REDIRECT_HTTP_AUTHORIZATION
""
REDIRECT_UNIQUE_ID
"ZukAc-JWEQybhRptJl1hOQAARRc"
FCGI_ROLE
"RESPONDER"
PHP_SELF
"/index.php"
REQUEST_TIME_FLOAT
1726546035.454
REQUEST_TIME
1726546035
argv
[]
argc
0
ENVIRONMENT
"production"
DEBUG
"false"
SSL
"true"
LIVE_RELOAD
"false"
DB_HOST
"localhost"
DB_PORT
"3306"
DB_NAME
"dsipbl_wpdb"
DB_USER
"dsipbl_wpuser"
DB_PASSWORD
"R8Mz#RD@ALLw45"
WP_THEME_NAME
"dsi"
WP_TABLE_PREFIX
"wp_"
WP_MEDIA_URL
"https://www.dsi-pbl.com/media"
SMTP_AUTH
"true"
SMTP_SECURE
"tls"
SMTP_HOST
"sandbox.smtp.mailtrap.io"
SMTP_PORT
"587"
SMTP_USER
"dbf2bf6c1a9cb3"
SMTP_PASS
"612b31eee8226c"
SMTP_FROM_EMAIL
"webmaster@eestinfo.com"
SMTP_FROM_NAME
"DSI-Webmaster"
TAGMANAGER
"GTM-MKSNSB2"
BUGHERD
"null"
GOOGLE_MAPS
"null"
Key Value
ENVIRONMENT
"production"
DEBUG
"false"
SSL
"true"
LIVE_RELOAD
"false"
DB_HOST
"localhost"
DB_PORT
"3306"
DB_NAME
"dsipbl_wpdb"
DB_USER
"dsipbl_wpuser"
DB_PASSWORD
"R8Mz#RD@ALLw45"
WP_THEME_NAME
"dsi"
WP_TABLE_PREFIX
"wp_"
WP_MEDIA_URL
"https://www.dsi-pbl.com/media"
SMTP_AUTH
"true"
SMTP_SECURE
"tls"
SMTP_HOST
"sandbox.smtp.mailtrap.io"
SMTP_PORT
"587"
SMTP_USER
"dbf2bf6c1a9cb3"
SMTP_PASS
"612b31eee8226c"
SMTP_FROM_EMAIL
"webmaster@eestinfo.com"
SMTP_FROM_NAME
"DSI-Webmaster"
TAGMANAGER
"GTM-MKSNSB2"
BUGHERD
"null"
GOOGLE_MAPS
"null"
0. Whoops\Handler\PrettyPageHandler